SRIVARSAN T
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SRIVARSAN T

QA/QC & Welding Inspector | Mechatronics Engineer | Process Optimization Specialist

Driving quality, compliance, and efficiency in Oil & Gas, Energy, and Structural projects. Certified CSWIP 3.1 & NDT Level II professional with proven experience in welding inspection, Six Sigma process optimization, and delivering safe, defect-free fabrication workflows.
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contact@srivarsan.com +91 85261 31418
Documentation Inspection Production Planning Monitoring Design & Fabrication

About Me

Srivarsan T - Professional Photo

Srivarsan T – CSWIP 3.1 & NDT Level II certified Welding Inspector and QA/QC Engineer with hands-on experience in Oil & Gas, Energy, and Structural fabrication projects. Trained in ASME VIII & IX, AWS D1.1, Aramco, and relevant API standards, with expertise in ISO/IATF, Six Sigma, 7 QC tools, CAD/CAE, and automation tools, driving quality, compliance, and defect-free workflows. Passionate about process improvement, industrial automation, and operational excellence.

CSWIP 3.1
Certified Welding Inspector
NDT Level II
PT, UT, MT, RT Certified
Six Sigma
Process Optimization

Qualification

B.Tech – Mechatronics Engineering

SASTRA University
2021 – 2025
CGPA: 7.28 / 10

Class XII (Higher Secondary)

St. Little Flower Matric Hr. Sec. School
2019 – 2021
Score: 531.45 / 600 — 89%

Class X (Secondary)

St. Little Flower Matric Hr. Sec. School
2018 – 2019
Score: 437 / 500 — 87.4%

Professional Experience

ASSENT STEEL INDUSTRIES

Welding Inspector

2026 – Present
Key Contributions:
  • Establish and execute the project quality plan outlining quality requirements, specifications, KPIs, and control procedures in EPC and workshop environments.
  • Conduct daily surveillance to monitor in-process activities and ensure compliance with project specifications, ASME, AWS, and BS EN standards.
  • Identify, document, and manage non-conformances (NCRs), performing Root Cause Analysis (RCA) and implementing corrective/preventive actions (CAPA).
  • Identify and coordinate new Procedure Qualification Records (PQR) and Welding Procedure Specifications (WPS) with the support of the Welding Engineer.
  • Act as the primary interface between Client Representatives, Third-Party Inspectors (TPI), and the organization to facilitate inspections and compliance audits.
  • Review and assemble the Final Manufacturing Data Book (MDB) for client submission and project closeout.
  • Maintain quality-related documentation, including inspection records, test results, and supplier quality agreements.
  • Prepare monthly project-specific dashboards, track quality performance against KPIs, and monitor inspector efficiency via random audits.
Key Skills: Welding Inspection | CSWIP 3.1 | NDT Level II | Quality Assurance (QA/QC) | WPS & PQR | Root Cause Analysis (RCA) | CAPA | Client Interface | Document Control
TEFUGEN TECHNOLOGIES PRIVATE LIMITED

Quality Control Engineer

2025 – 2026
Key Contributions:
  • Monitored fabrication processes, including fit-up, welding, dimensional checks, painting, and equipment handling for air preheaters and guide vanes as per engineering drawings.
  • Conducted visual inspections of weld areas to ensure compliance with quality standards.
  • Managed manpower allocation, assigning tasks and supervising workflow efficiency.
  • Inspected raw materials, prepared PPC (Planned Production Control), and coordinated outsourcing and dispatch/shipping control.
  • Maintained detailed reports and records of quality checks, process compliance, and production documentation.
Key Skills: QA/QC | Welding & Fit-up Inspection | Dimensional Inspection | Painting & Surface Quality Checks | Process Monitoring | PPC & Dispatch Management | Document control
Global TVS Bus Body Builders Limited

Process Engineer Intern

Mar 2025 – Apr 2025
Key Contributions:
  • Developed Standard Operating Procedures (SOPs) for Trim Lane, Panel Lane, and Shell Lane, ensuring clear understanding of workflows for operators.
  • Observed fabrication processes, reviewed requirements, and documented step-by-step procedures to standardize operations.
  • Assisted with internal audits and IATF 16949 compliance, supporting audit readiness.
  • Maintained equipment reports, calibration records, and certification documentation for operational reliability and compliance.
Key Skills: SOP Development | Process Standardization | Quality Audits | IATF 16949 Compliance | Equipment Tracking
TAMILNADU ELECTRICITY BOARD

INPLANT TRAINEE

JUN 2024 – JUN 2024
Key Contributions:
  • Gained hands-on exposure at Srirangam Power Grid (110kV/33kV/11kV substation), performing routine maintenance checks, safety inspections, and quality assessments.
  • Assisted in the maintenance and repair of distribution transformers, ensuring compliance with quality standards.
  • Monitored SCADA stations, overseeing uninterrupted power flow, ring main units (RMU), FTU, and other substation equipment.
  • Documented inspection reports and operational observations to support maintenance planning and system reliability.
Key Skills: Substation Maintenance | SCADA Monitoring | Electrical Safety Compliance | Transformer Inspection & Repair | Operational Reporting
CADD CENTRE

DESIGN ENGINEER FREELANCE

APR 24 – SEP 24
Key Contributions:
  • Created sheet metal designs and detailed 2D drafts of structural and mechanical components as per engineering drawings using AutoCAD and SolidWorks.
  • Developed 3D models of assemblies and components, applying Design for Manufacturability (DFM) principles to optimize parts for production efficiency.
  • Prepared Bill of Materials (BOMs) to support production planning and inventory management.
  • Conducted basic simulations and analysis using ANSYS to verify design feasibility and structural integrity.
  • Collaborated on real-world design exercises, enhancing understanding of engineering drawing standards, tolerances, and assembly practices.
Key Skills: 2D/3D CAD Modeling | Sheet Metal Design | BOM Preparation | SolidWorks | AutoCAD | DFM | Mechanical Component Drafting | ANSYS Simulation

Industrial Scope of Work

Major construction, recovery, utilities, and topside facility projects executed for international energy and chemical giants

Project #1

Lower Zakum LTDP-1 Package -2 (Al Omairah Island Topside facilities)

ContractorTECNICAS REUNIDAS (TR)
Company (End User)ADNOC
Project #2

MAXIMIZING ETHANE RECOVERY AND MONETIZATION (MERAM)

ContractorNPCC/TR
Company (End User)ADNOC
Project #3

HAIL AND GASHA

ContractorNPCC/Saipem JV
Company (End User)ADNOC
Project #4

Jebel Ali Power Station 'K' Phase III

ContractorPGESCO/GOC
Company (End User)DUBAI ELECTRICITY AND WATER AUTHORITY
Project #5

Path2Zero (Polyethylene-Train 4)

ContractorFLUOR
Company (End User)The DOW chemical company
Project #6

RAVAGO AMERICAS-FORT SASKATCHEWAN PATH2ZERO

ContractorRAVAGO
Company (End User)The DOW chemical company
Project #7

Path2Zero (LP8)-Saipem

ContractorDOW
Company (End User)The DOW chemical company
Project #8

Path2Zero UTILITIES - DOW

ContractorDOW
Company (End User)The DOW chemical company

Featured Projects

Innovative solutions in quality control, process optimization, and engineering design

SOP Development for MSRTC Ashok Leyland Viking 222 Model

SOP Development for MSRTC Ashok Leyland Viking 222 Model

Monitored the assembly process and reviewed client requirements to ensure alignment with expectations.

Key Contributions:
  • Created a test piece to observe and validate the workflow before full-scale implementation.
  • Developed detailed SOPs for each lane (Trim, Panel, Shell), documenting every step according to company standards and quality rules.
SOP DevelopmentProcess MonitoringClient Requirement AnalysisQA/QCProcess StandardizationCompliance with Company Quality Standards
Optimizing Guide Vane Fabrication for Sustainable Manufacturing using Six Sigma Methodology

Optimizing Guide Vane Fabrication for Sustainable Manufacturing using Six Sigma Methodology

Conducted defect analysis using 7 QC tools during guide vane fabrication.

Key Contributions:
  • Proposed process improvements to enhance dimensional accuracy and reduce welding-related defects.
  • Utilized Six Sigma, MATLAB, and OptiCutter tools to optimize production flow and workflow efficiency.
Six Sigma (DMAIC)MATLABOptiCutterQA/QCProcess OptimizationWelding InspectionDimensional InspectionISO 9001
4-DOF Robotic Manipulator (ESP32 + CoppeliaSim)

4-DOF Robotic Manipulator (ESP32 + CoppeliaSim)

Modeled and simulated a 4-DOF robotic arm with ESP32-based web control.

Key Contributions:
  • Demonstrated real-time object manipulation using wireless embedded control.
  • Tested and validated motion accuracy and functionality in CoppeliaSim simulation.
RoboticsESP32CoppeliaSimEmbedded ControlAutomationSimulation
Sheet Metal Design & 3D Modeling

Sheet Metal Design & 3D Modeling

Created sheet metal designs and detailed 2D drafts of structural and mechanical components as per engineering drawings.

Key Contributions:
  • Developed 3D models and assemblies applying Design for Manufacturability (DFM) principles.
  • Prepared Bill of Materials (BOMs) to support production planning and inventory management.
Sheet Metal Design2D/3D CAD ModelingSolidWorksAutoCADBOM PreparationDFMANSYS Simulation
Fuel Injector Injection Timing Control

Fuel Injector Injection Timing Control

Designed and programmed an Arduino-based microcontroller system to control the solenoid valve for precise injection timing of a stationary diesel engine.

Key Contributions:
  • Verified engine performance and capacity compliance while dynamically adjusting injector pulses.
  • Developed real-time control loops using sensors to ensure accurate fuel delivery and improved engine efficiency.
ArduinoMicrocontrollersSolenoid Valve ControlReal-Time SystemsEngine Performance VerificationEmbedded Control
Voltage Level Monitoring System using MATLAB Simulink

Voltage Level Monitoring System using MATLAB Simulink

Built a GUI in MATLAB Simulink for real-time voltage monitoring of electrical systems.

Key Contributions:
  • Implemented overshoot alerts to detect voltage fluctuations beyond predefined safety thresholds.
  • Enabled proactive maintenance and improved system reliability by analyzing voltage trends.
MATLABSimulinkGUI DevelopmentElectrical MonitoringSystem ReliabilityData Visualization
Autonomous Mobile Robot (AMR) for Navigation & Environment Mapping

Autonomous Mobile Robot (AMR) for Navigation & Environment Mapping

Modeled and programmed a legged mobile robot in CoppeliaSim using Lua scripting.

Key Contributions:
  • Integrated MATLAB with CoppeliaSim to capture images and process data for environment mapping.
  • Implemented vision-based navigation, obstacle detection, and edge detection using Python/MATLAB.
RoboticsAMR DevelopmentCoppeliaSimMATLAB IntegrationVision SystemsPythonEdge DetectionEnvironment Mapping

Certifications & Licenses

Professional certifications demonstrating expertise in welding inspection, quality control, and process optimization

Active

CSWIP 3.1 – Certification Scheme for Welding and Inspection Personnel, Level 3.1 – Welding Inspector

The Welding Institute (TWI), UK
Cert: 657433Issued: 20/08/2025Expires: 03/07/2030Training: IIWC Ernakulam, Vyttila

Internationally recognized certification for visual inspection of welded joints, weld quality assessment, and compliance with Welding Procedure Specifications (WPS) and Welder Qualification Tests (WQT). Trained to identify and evaluate weld defects, interpret welding procedures, assess joint quality, and ensure adherence to international standards (ISO 17637, AWS D1.1, ISO 9606, ISO 15609, ISO 6520). Gained practical skills in inspection techniques, documentation, reporting, and overall quality control essential for industrial fabrication projects.

Active

ASNT NDT Level II – PT, UT, MT, RT

American Society for Nondestructive Testing (ASNT), USA
ID: HA/PT,UT,MT,RT/07-23/02Cert: 245124Issued: 14/07/2023Expires: 14/07/2028

Certified to perform, interpret, and evaluate nondestructive testing (NDT) methods including Penetrant Testing (PT), Ultrasonic Testing (UT), Magnetic Particle Testing (MT), and Radiographic Testing (RT). Trained in inspection techniques, defect identification, evaluation, and reporting as per ASNT SNT-TC-1A and ASME BPVC Section V & VIII standards. Gained practical experience in ensuring weld and material quality, compliance verification, and documentation for industrial fabrication projects.

Active

Six Sigma Yellow & White Belt

6Sigma Study
Number: 900974Issued: 23/12/2024

Completed foundational Six Sigma training in process improvement and quality management. Skilled in applying data-driven tools such as check sheets, cause-and-effect diagrams, Pareto charts, and scatter diagrams to identify defects, reduce process variation, and enhance operational efficiency. Applied concepts to real-world manufacturing scenarios for improved productivity and product quality.

Active

Product Design & Simulation Certification (CADD Centre)

CADD Centre
Number: CO240229Z797469ZExpires: No Expiration

Gained expertise in AutoCAD, SolidWorks, and ANSYS for 2D/3D modeling, assembly design, and simulation. Developed skills in creating detailed technical drawings, performing simulations, and optimizing designs for manufacturing and engineering applications.

Active

Fundamentals of MATLAB & Simulink (MathWorks)

MathWorks
Expires: No Expiration

Completed training in MATLAB and Simulink, gaining proficiency in MATLAB programming, data analysis, and visualization. Skilled in developing Simulink models for system simulation, designing control systems, and performing dynamic analysis of engineering processes. Applied concepts to simulate, analyze, and optimize real-world engineering systems for improved performance.

Active

Gear Manufacturing – IMTMA eLearn

IMTMA eLearn
Number: IMTMA/El/3219/22-23Issued: 26/02/2023Expires: No Expiration

Completed training in gear manufacturing processes, including gear design, cutting, finishing, and inspection techniques. Gained practical knowledge of gear types, manufacturing standards, quality control, and process optimization to ensure precision and efficiency in gear production.

Active

Geometric Dimensioning & Tolerancing (GD&T) – IMTMA eLearn

IMTMA eLearn
Number: IMTMA/El/8737/24-25Issued: 4/08/2023Expires: No Expiration

Completed training in Geometric Dimensioning & Tolerancing (GD&T) to interpret and apply engineering drawings accurately. Gained skills in specifying, analyzing, and inspecting part geometry, tolerances, and assemblies to ensure proper fit, function, and manufacturability. Applied GD&T principles to improve design accuracy, reduce manufacturing errors, and enhance product quality.

Active

FMEA (Failure Mode & Effects Analysis) – IMTMA eLearn

IMTMA eLearn
Number: IMTMA/El/8873/23-24Issued: 25/08/2024Expires: No Expiration

Completed training on Failure Mode & Effects Analysis (FMEA), learning systematic techniques to identify potential failure modes in products and processes. Gained skills in assessing risk priority, implementing preventive actions, and improving product reliability and process quality. Applied FMEA concepts to enhance process safety, reduce defects, and optimize manufacturing efficiency.

8+
Certifications
2
International
4
NDT Methods
10+
Years Valid

Technical Skills

Comprehensive skill set spanning design, manufacturing, quality assurance, and automation technologies

Design & Simulation

  • 2D Drafting, Detailing, 3D Modeling, and Assembly Design
  • CAD/CAE Software: AutoCAD, SolidWorks, Creo, ANSYS
  • Design for Manufacturability (DFM) and Structural Simulation
3 skill areas

Manufacturing & Production

  • Fabrication Knowledge: Guide Vane, Sheet Metal, Gear Manufacturing
  • Manufacturing Processes, SOP Implementation, and Process Standardization
  • Geometric Dimensioning & Tolerancing (GD&T), FMEA
  • Supply Chain Management (SCM), BOM Preparation, Production Planning
4 skill areas

Quality & Compliance

  • Six Sigma (Yellow & White Belt), Welding Inspection, NDT Level II (PT, UT, MT, RT)
  • QC Tools: Check Sheets, Cause & Effect, Pareto, Scatter Diagram
  • Standards & Compliance: ASME Sec. V, IX, AWS D1.1, AWS D1.8, EEMUA 158, BSEN-9606, BSEN-15614, ISO, IATF
  • Visual Inspection, Document Control, Shipping Planning, Process Audits
4 skill areas

Programming & Automation

  • MATLAB & Simulink (Modeling, Simulation, Control Systems, GUI Development)
  • Automation Studio, CoppeliaSim, Embedded Control Systems (ESP32, Arduino)
  • Robotics, AMR Development, Vision-Based Navigation, Real-Time Systems
3 skill areas

Languages

Tamil
Native
English
Fluent
Hindi
Beginner
German
Learning – A1 Level
Arabic
Learning – A1 Level
15+
Software Tools
4
Skill Categories
5
Languages
10+
Standards

Get In Touch

Ready to collaborate on quality assurance and process optimization projects. Let us discuss how I can help achieve your project goals.

Contact Information

Email
contact@srivarsan.com
Phone
+91 85261 31418
LinkedIn
www.linkedin.com/in/srivarsan-
Location
Available for projects worldwide

Available for Projects

Currently available for new opportunities in:

  • Quality Assurance & Welding Inspection
  • Process Optimization & Six Sigma
  • NDT Services & Compliance Audits

Send a Message